Four Pole Electrolytic Capacitor |
|||
|
|||
![]() |
|||
![]() |
|||
Application notes and facts
|
|||
Application
notes and facts Four pole electrolytic capacitor with extremely low inductance, for high frequency output filtering and for energy storage circuits in high end audio equipments. The short "life-story" of four pole electrolytics The four pole electrolytic capacitor appeared in the early 80's when Sprague introduced a low inductance, low ESR four pole axial capacitor mainly for switching converters and regulators. As the switched mode power supplies became common in the mid-80's the demand increased for high capacitance electrolytic capacitors having improved high frequency inductance characteristic. As these requirements could be the most economical and elegant way fulfilled by using four pole electrolytics other firms - as i.e. FRAKO from Germany - followed Sprague, and developed four pole electrolytics. Unfortunately most designers of high frequency switching mode circuits did not care about elegancy, effectiveness and EMC problems or they simply were not aware of the existence of four pole electrolytics, they used mostly cheap and bulky standard components. As a consequence of these facts the four pole electrolytics has sunken into oblivion. Reinvention now also for high-end audio application It was Tobias Jensen Production A/S (TJP) that "reinvented" it for high-end audio applications. Four pole electrolytics for switched mode power supplies in maritime communications systems has been produced at TJP since 1990, designed for equipments that should last and work reliable even under extreme circumstances require the best design and components. When TJP in the early 90's started to produce passive components in larger extent for the high end audio market and became more and more conscious of the need of audio enthusiasts and audiophiles, we came to the recognition that four pole electrolytics are ideal reservoir capacitors for power supplies (and not only for SMPS) in sensible audio equipments. The importance of attenuation and high frequency behaviour No matter how fast the amplifiers signal processing circuits are, you cannot utilize that speed if your power supply is too slow to follow rapid signal changes. The power supply's reservoir capacitor constitutes a vital element in the amplifier chain effecting the signals on the main signal paths as well, because the most power amplifiers reservoir is conceptually placed in series with the loudspeaker line. The main issue is not only that the capacitor can give you enough charge and quickly enough, but the attenuation of the power supply toward the amplifier. In spite of the fact that the audio band is nominally 20-20 kHz, the stability of the amplifier and the overall sound quality is strongly influenced by reservoir capacitor behaviour at very high frequencies. The function of the reservoir capacitor is not only to store energy, but also filtering, providing decoupling between the power supply and the amplifiers signal processing circuits. For energy storage a conventionally constructed aluminum electrolytic capacitor with sufficient Capacitance (F) x Voltage (V)/ Volume (cm3) ratio and satisfactory low ESR and inductivity at higher frequencies would be suitable. However the capacitors filtering characteristic plays a very important role in decoupling and suppressing unwanted transients and other i.e. digital high frequency noises. Extremely low inductance makes excellent high frequency capabilities The high inductance value of a capacitor is particularly harmful when they are used for filtering at higher frequencies, as the impedance of a high capacitance capacitor over the resonance frequency - which is typically a few tens of kHz - is strongly dominated of the inductance of the capacitor winding. In consequence of the construction, the conventionally designed, even multitabbed or extended foil electrolytic capacitors provide a significant undesired and increasing impedance vs. frequency response in the critical frequency field. The most acceptable compromise and so far the most utilized solution for this problem was the usage of several high capacitive electrolytics in parallel connection, in order to reach the desired low inductance value. The best and the ultimate solution is no doubt a four pole electrolytic capacitor having the same Capacitance x Voltage/Volume ratio as the best high capacitive electrolytics with an inductance, which is only the fraction of theirs. Let us take a typical reservoir capacitor size of 15.000 µF 40 V and compare the Z impedance versus frequency characteristic of a traditional and a four pole device. The curve B shows the traditional two pole, and curve A the four pole capacitors frequency versus impedance characteristic. (Figure 1 .) The two curves run together for a while, but already before the resonance frequency the curve A is falling steeper than B and reaching a minimum value of 0.5-0.8 m The capacitor also works as a filtering/attenuation circuit The four pole electrolytic capacitors have other additional advantages, which are especially useful for reservoir capacitors in high end amplifiers. If you use a two terminal, two pole capacitor the entire AC and all noises coming from the power supply appear on the capacitor and are sent toward the high frequency signal path, disturbing the load because of the common resistive and inductive parts which force the input and the output together electrically. ( Figure 2 .). All these disturbances can be avoided by using a four terminal capacitor construction, where the AC on the input terminal is decoupled from the load. The inductances and resistances coming from the lead to foil connections (tab foils) form an advantageous filter circuit which attenuation increases with frequency. ( Figure 3 .) As a consequence of the damping/suppressive effect of this inherent LR filtering, often a single four pole capacitor can replace a complicated filter arrangement. Complex construction inside The filter capability (the measure and
the frequency dependence of the attenuation) and the transfer impedance
of a capacitor is determined by the inside construction and different geometrical
factors of the capacitor winding itself. As these factors depends on the
dimension of the can, the length and width of the used capacitor and tab
foil, and are different from type to type, the optimization process must
be accomplished for every single capacitance/voltage/dimension combination. As the yield capacitance value of the electrolytic
capacitor foils (anode and cathode) can vary up to 20%, the length of the
foil should also be adjusted accordingly to achieve the needed nominal
capacitance. On the other hand this adjustment will destroy the hair-fine
geometrical balance optimized for best filtering and impedance so you either
need to re-optimize the capacitor with the new foil length or use raw materials,
which have always the same features. It's a really difficult choice/dilemma
both technically and economically. Any heat generated by this DC current must be taken into account when the capacitor's operating temperature is calculated. The mixed DC/AC load can be calculated with the help of the Figure 4 . The 100% of Idc (See the table in figure
4 ) is coming from the DC resistance and the construction of the capacitor,
and mainly depends on the heat dissipation capability of the capacitor.
For Idc values of different types and constructions see the table above.
For calculation of the full load the Iac values are given as max. admissible
ripple current values on the capacitor data chart. First of all remove the two pole capacitor and mark the polarity on the panel or circuit board. When you have a two pole capacitor in the circuit,
you have also wires leading to positive and the negative pole of the capacitor.
These two wires (or in printed circuit copper band leads) should be cut
off near to the original capacitor connection. By this way you get two
wires for each pole. One, which leads to the circuit and another which
leads to the old two pole capacitors connection point. Simply connect the
short wire, leading to the positive terminal of the two pole capacitor
to the positive output and the other part of this positive wire leading
toward the circuit to the positive input of the four pole capacitor. Make
the same on the negative side and your four pole capacitor is connected. I need large capacitances in my circuit; can I
parallel connect the fire pole capacitors to increase the capacitance
and at the same time maintain the advantageous filter/suppression effect? When you connect the four pole capacitors in parallel, in the classical way by connecting one capacitor is positive input to the others positive inputs, the positive output to the others positive output and so on, you are not only getting the capacitance multiplied, but at the same time the direct current resistance reduced, as the resistance of the foils also is parallel connected. It is very advantageous when you need high DC current
flow on the capacitor bank. The filter/suppression effect is fully maintained
but the DC resistance is multiplied when you parallel connect four
pole electrolytics by connecting the first capacitors positive output
to the seconds positive input and the first's negative output to the
seconds negative input and so on if you want to connect more capacitors. However if your current requirement is low or you
definitely need to implement a few ohms of inductance free resistance
in the line, this coupling method is your choice. The wiring of this
variation is also much more simple. I have a tube amplifier and I need
electrolytic capacitor with a rated voltage above 600 V. Thus you don't
have four pole capacitors of this rated voltage if I serial connect
two 385 V or three 250 V fire pole capacitors I could reach the desired
voltage. Is it a way to solve the problem?
No, we do not recommend series connecting of our four
pole electrolytics. The voltage overload reduces the lifetime of the capacitor, make unbalances in the circuit and in worst case might make the capacitor to explode. There are of course work arounds for the problem as i.e. using capacitors with very similar characteristics or the application of bleeder resistors in parallel connection with the capacitors. Even if this solutions might work satisfactorily in different power applications as welding machines and laser equipments, they are unacceptable for high end audio applications. The following LINKS match up with the
FIGURE links in the white paper
http://www.jensencapacitors.com/audio/white-papers/fig1.html http://www.jensencapacitors.com/audio/white-papers/fig2.html http://www.jensencapacitors.com/audio/white-papers/fig3.html http://www.jensencapacitors.com/audio/white-papers/fig4.html http://www.jensencapacitors.com/audio/white-papers/fig5.html |
|||